HOME PRODUCTS HEAVY DUTY COIL WINDERS - MODEL HD

TESTIMONIALS

THE ORIGINAL BURN OFF OVENS

"I have owned a number of ovens over the years, including a few of your competitors. The ACE system is More Durable And Dependable...great performance...more energy efficient and much better temperature control"

Mike Stewart, Former International President of EASA

"You make a really good oven. It is very durable. We had a few ovens that we did No Maintenance On For 10 Years and they still run well. Very rugged and dependable."

Brian Charnigo, Techneglas. Owns 12 ACE Ovens

"Your oven system works great! We use it to burn oils off parts before we weld. We just purchased our second oven because we were so pleased with the first one. Very happy with the service level after the sale."

Rick Walden, Prestolite

"Really good equipment. We Have Both Coil Winding Equipment and Ovens and are really pleased with both. Your inside support is excellent."

Dave Lathrop, Gary Electric

"Uses 8-10 times per month to clean wood finishes from hooks. No problems. "We recommended the oven to several other La-Z-Boy plants"

Roger Woodworth

"We are very happy with the ACE system. We have used other brands and found the ACE Oven To Be Superior in performance and durability"

Dan Breazedale, American Brake and Clutch Who Owns 4 ACE Ovens

"Works like a charm. We even strip plastic from our steel parts. This is our second oven. The first one lasted over 20 years."

Eddie King, Plastic Industries

"The oven is working very well"

Bruce Colbert, Ridge Tool Company (China)

"Great Performance of Hybrid Radiant Tube Oven"

Mr. Dan Parson (EASA Travelling Chief) of AC Electric, Bangor

PLC Controlled Heavy Duty Coil Winders

(Model No.: HD-03 (Types: 1, 2, 3), HD-05 (Types: 1, 2, 3, 4), HD-10 (Types: 1, 2, 3, 4) & HD-20 (Types: 1, 2, 3, 4, 5))

ACE heavy duty coil winding machines feature heavy duty construction including a tubular steel frame. With over sixteen variants in the heavy duty range of coil winders, you can find the right machine for almost all needs. We also provide customized coil winders built to customer requirements.

These constant torque winding machines feature AC Flux Vector Drives. The sixteen heavy duty coil winders offer versatile operations with extra high pulling power. Get more productive and efficient with an infinitely variable speed range.

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HD-03 and HD-05 SERIES MACHINE DIMENSIONS & WEIGHT

MODEL	SIZE	NET WEIGHT (Lbs.)	GROSS WEIGHT (Lbs.)	SEND RFQ
HD-3	24″ W × 48″ L × 47″ H	1,000	1,100	RFQ
HD-5	24″ W × 48″ L × 47″ H	1,200	1,300	RFQ
HD-10	49″ W × 74″ L × 50″ H	2,300	2,500	RFQ
HD-20	56″ W × 85″ L × 60″ H	2,720	2,900	RFQ

SPEED AND TORQUE RANGES
MODEL	H.P.	SPEED	TORQUE	FACE PLATE WITH TAILSTOCK LOAD (LBS.)	SEND RFQ
HD-03-1	3	0 – 39	363 CT	5,300	RFQ
HD-03-2	3	0 – 53	267 CT	5,300	RFQ
HD-03-3	3	0 – 97	146 CT	5,300	RFQ
HD-05-1	5	0 – 28	844 CT	5,300	RFQ
HD-05-2	5	0 – 39	606 CT	5,300	RFQ
HD-05-3	5	0 – 53	446 CT	5,300	RFQ
HD-05-4	5	0 – 97	244 CT	5,300	RFQ
HD-10-1	10	0 – 28	1688 CT	8,000	RFQ
HD-10-2	10	0 – 39	1212 CT	8,000	RFQ
HD-10-3	10	0 – 53	891 CT	8,000	RFQ
HD-10-4	10	0 – 73	648 CT	8,000	RFQ
HD-20-1	20	0 – 34	2779 CT	8,000	RFQ
HD-20-2	20	0 – 39	2423 CT	8,000	RFQ
HD-20-3	20	0 – 53	1783 CT	8,000	RFQ
HD-20-4	20	0 – 73	1294 CT	8,000	RFQ
HD-20-5	20	0 – 305	310 CT	8,000	RFQ
CT = CONSTANT TORQUE BASE SPEED - 1750 RPM – STANDARD STANDARD VOLTAGE : 230/3/60 *OTHER VOLTAGES AVAILABLE*
NOTE: The face plate loading should be reduced by a factor of 38% for each 12″ extension from the face plate.

Model HD

HD-20 Coil Winder with Model 4822 Tension system

Features of Heavy Duty Coil Winders (Model No.: HD-03, HD-05, HD-10 & HD-20)

Some of the common features of the four models are listed below:

Automatic Stop
Count up to 999,999 turns with the help of this precise turn counter. This bi-directional turn counter can count turns in both forward and reverse directions whether the turns are being added or subtracted. Once the counter reaches the 999,999th turn, it will reset to count from 0 again. In the case of inertia override caused due to the varying loads and speeds, the machine can advance up to one entire turn. For accurate coil winding, this turn counter is a must. You can also opt for a touchscreen turn counter panel. The stopping position is within 100th of a rotation when the touchscreen panel is used.
Speed Control
These heavy duty metal wire winding machines are equipped with soft touch top-mounted control panels as well as foot pedals. These features allow for precise speed control and flexibility when controlling speed. The user is free to use his hand or leg to control the speed. If he/ she is handling some parts of the machine, he can use the foot pedal. The panel mounted potentiometer can be used to preset the speed, allowing precise functioning. By using the potentiometer, the speed, and stop position can be repeated accurately.
Smooth Start & Stop
Experience jerk-free operation with the help of the flux vector drive that is integrated into every heavy duty coil winding machine. It provides smooth start and stop operation. The coil winding functions are accompanied by controlled acceleration and deceleration avoiding sudden jolts. This is essential not just to get better winding of the coil but also for long life of components. The wires within the machine could break if the machine jolts into and out of operation. Smooth start and stop functionality helps in maintaining the longevity of the components.
Safety Features
The speed of the machine can be controlled by the user alone. This ensures maximum safety. The foot pedal can be used to start, stop, or jog the machine. The foot can be taken off the pedal to bring the machine to an immediate stop.
Instant Reversing Features
The heavy duty coil winders are integrated with Vector Drive Controllers that allow the user to program the acceleration and deceleration rates. It takes all of 0.2 seconds to switch from the forward to reverse operational direction. The easy to use machines offer several flexible options when working with them.
Type of Coils
The machine maintains enough tension during the coil winding process to reduce hand forming activities to a minimum. These heavy duty coil winders are compatible with large coils like rotors and distribution transformer coils.
Pulling Power
The power train drive modules supply high torque on demand.
Flux Vector Drive Equipment
The Flux Vector Drive Equipment in all the heavy duty winders consist of a motor and controller. The details of both are listed below:
- The flux vector drive motor is housed in a non-vent C-Face mounted enclosure.
- On the other hand, the flux vector drive controller is housed within a NEMA 1 type enclosure with a NEMA 4X rated keypad.
The heavy duty housing of the machines keep the internal mechanisms of the machines safe from environmental and application hazards.
Face Plate
This heavy duty machine features a face plate measuring 18″ in diameter and 2″ in thickness. Integrated with four T-slots, various models of winding forms, heads, and fixtures can be accommodated in the machine.
Swing
The height of the swing from the center of the faceplate measures:
- 39-3/4″ for Models HD-03 and HD-05
- 41-1/4″ for Model HD-10 and HD-20
Braking
Accurate positive stopping is possible with the help of the dynamic braking process. Full motor torque hold braking is possible even at zero speed. This ensures safe operation and complete control for the operator. It also keeps the operation jerk-free ensuring longevity of components.
Bearings
Pillow blocks are fabricated accurately ensuring anti-friction properties. The drive shafts are mounted on these self-aligning pillow blocks.
Face Plate Output Shaft
The details of the face plate output shaft is as follows:
- odel No.: HD-03 and HD-05
  Diameter: 3″
  Shaft Tapped to Accept: 1″-8″ Bolt
- Model No.: HD-10 and HD-20
  Diameter: 4″
  Shaft Tapped to Accept: 1″-8″ Bolt
Optional Accessory
All the HD models can be integrated with the VSSH Brake Spring Set Holding Spring that can be engaged when the winder loses its power connection.
High Overload Capacity
Cycloidal speed reducers are integrated with these machines allowing them to withstand shock loads that measure up to 500% of their rating.
Speed & Torque Capacity
The speed and torque specifications are extremely important when looking at the coil weight capacity. Please refer to the table for additional information.
Enclosure
The rugged heavy gauge cabinet that houses the mechanical, air, and electrical components is manufactured using formed metal. All the components are easily accessible. This reduces down time during maintenance activities.
Modifications
Modifications can be made to the winder in order to meet with customers’ speed and torque requirements.

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When ordering, please specify:

Line voltage requirements (Standard voltage is 240/3/60. Voltage other than 240/3/60 is available at additional charge)

Customer Winding Large Coil on Model HD 20 and Tailstock

Customer Winds Large Coil on Model HD Machine

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Seamlessly Integrated Coil Winding Systems

Configure the HD-03 and HD-05 ACE winding models with any of our other products to create a complete coil winding and tension system. Available with ACE are: