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THE ORIGINAL BURN OFF OVENS

"I have owned a number of ovens over the years, including a few of your competitors. The ACE system is More Durable And Dependable...great performance...more energy efficient and much better temperature control"

Mike Stewart, Former International President of EASA

"You make a really good oven. It is very durable. We had a few ovens that we did No Maintenance On For 10 Years and they still run well. Very rugged and dependable."

Brian Charnigo, Techneglas. Owns 12 ACE Ovens

"Your oven system works great! We use it to burn oils off parts before we weld. We just purchased our second oven because we were so pleased with the first one. Very happy with the service level after the sale."

Rick Walden, Prestolite

"Really good equipment. We Have Both Coil Winding Equipment and Ovens and are really pleased with both. Your inside support is excellent."

Dave Lathrop, Gary Electric

"Uses 8-10 times per month to clean wood finishes from hooks. No problems. "We recommended the oven to several other La-Z-Boy plants"

Roger Woodworth

"We are very happy with the ACE system. We have used other brands and found the ACE Oven To Be Superior in performance and durability"

Dan Breazedale, American Brake and Clutch Who Owns 4 ACE Ovens

"Works like a charm. We even strip plastic from our steel parts. This is our second oven. The first one lasted over 20 years."

Eddie King, Plastic Industries

"The oven is working very well"

Bruce Colbert, Ridge Tool Company (China)

"Great Performance of Hybrid Radiant Tube Oven"

Mr. Dan Parson (EASA Travelling Chief) of AC Electric, Bangor

Electro Pneumatic Constant Tension Device

(Model 4841)

The shape and winding quality of an industrial coil are essential to the product’s success in an application. ACE can help provide industrial coils of inimitable quality with our Model 4841 electro-pneumatic constant tension device. Part of the 4800 Series, this device is designed to provide continuous adjustable tension to various types of industrial coils.

Design & Function

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The device is designed to provide constant tension to wire and foil. It is a versatile machine, capable of handling single or multiple wires and foils. These include square, round, or rectangular wire, as well as light, medium, and heavy ferrous and non-ferrous foil. It is a flexible machine, allowing for constant, automatic, and adjustable tension.

Specifications

The following are the standard specifications of ACE electro pneumatic devices.

Tension Device Model	Dimensions	Tension Device Width	Traverse Distance	Net Weight	Gross Weight
4841	26"W x 26"D x 49"H	4"	9"	300 lbs.	350 lbs.

Beneficial Features

The standard features of the machine provides a variety of benefits to the user and application:

The device ensures that there is zero backlash during operation.
Automatic winding with no wire crossovers.
Continuous, automatic tension provision.
Automatic tapering provided to coils on one or both sides.
It completely eliminates the manual coil pounding and forming process.
The device can change the tension pitch as per the wire or foil dimensions.
The memory of the electronic panel can store up to 200 programmed winding recipes.
The panel also consists of electronic controls to set the wire pitch.

Optional Features

ACE also offers a variety of optional features that clients can choose from:

The device can be provided with a complete manual or automatic operation.
The construction of the device can consist of heavy duty materials.
A wire guide arm can be added to enhance process efficiency.
Insulation paper can be used in the tensioning process for ferrous and non-ferrous foils.

Accessory Options

Depending on the client’s requirement and application, ACE also provides ancillary equipment to enhance process efficiency, and ensure effective coil winding.

Wire Guide Rollers
Tension Housing
Tension Plates
Pneumatic Actuator
Tension Sensor
Manual Valve

The wires is connected to the device via the wire guide rollers. The tension housing comprises the tension plates, as well as other mechanical components. During the winding process, the pneumatic actuator helps apply downward pressure on the tension plates. The tension sensor utilizes a load cell to convert wire tension into an electrical signal. This allows precise measurement of the wire tensioning process. Once the winding process has been completed, the manual valve is used to relieve the pressure on the tension plates. The coils can then be removed from the device.

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